Services

Contract Manufacturing

Ajinomoto Genexine is equipped with large-scale production facilities and management systems in compliance with the current Good Manufacturing Practice (cGMP).
We provide customized manufacturing services of various powder formulations according to customers’ needs, from specifically-customized amino acid mixture supplements to bulk production of commercial growth and feed media.

Manufacturing Capacity

Manufacturing Capability

: Various production scales and packaging options are available. Please contact us.

Container(L) 20L 80L 250L 1000L 2000L
Scale(kg) ~10kg ~50kg ~250kg ~450kg ~900kg

Annual production batches

: Current status: 1 production line, about 110 Batches (may vary based on the number of process days)

Year 2017 2018 2019
Record 76 batch 96 batch 98 batch

Annual production amount

: Approximately 99,000kg (based on 900kg x 110batches)

Manufacturing Flow

1. Weighing
  • Weighing is a process to measure the designated ingredients precisely with appropriate scales, which are periodically calibrated.
2. Pulverizing and Mixing
  • Pulverizing is a process to make uniform and stablesize of particles.
  • Use specific pulverizer/mill for pulverizing process based on the characteristics of ingredient (e.g. trace elements) and scale of production.
  • Mixing processis crucial for ensuring uniformity of intermediate products. According to characteristics of ingredients and to production scales, separated pre-mixing procedures are employed in the overall process.
3. Sieving
  • Sieving process is a technique for prevention of foreign material contamination according to size. 2 mm- and 1 mm- sized sieves are used sequentially.
4. Final Mixing
  • Final mixing is a process to assure the uniformity of products.
5. Packaging and Labeling
  • Packaging is done according to the requested quantity and packaging volumes, by using automatic filling equipment. Also labelling is proceeded.

Test Item

Product quality are evaluated by the following tests
  • Appearance (powder, after dissolving)
  • Loss on drying
  • pH (after dissolving)
  • Osmotic pressure (after dissolving)
  • Cell culture test
  • Endotoxin test
  • Microbial limit testing (TAMC: NMT 100cfu/g, TYMC: NMT 20cfu/g)
  • Mycoplasma

Packaging forms

Aluminum pouch 6L Plastic drum 20L Plastic drum 60L Plastic drum
Amount(kg) ~0.050kg ~3kg ~10kg ~20kg
Amount(L) ~1L ~50L ~500L ~1,000L

* Packaging materials, unit amount/volumes, and quantity of production scale may be adjusted according to customer requirements.

Privacy Policy

1. General

2. Purpose of processing personal information

The Company processes personal information for the following purposes. The personal information being processed will not be used for purposes other than the following purposes, and if there is a change to the purpose of use, prior consent will be asked for.

3. Personal information processing time and retention period

4. Matters concerning the provision of personal information to a third party

5. Rights and obligations of the subject of information and its legal representative, and how to exercise them

Users can exercise the following rights as the subject of personal information.

6. Personal information items subject to processing

7. Destruction of personal information